Carolyn Johnson
--- Owner & Senior Mechanical Design Engineer
What I do
Mechanical design engineering for well-encapsulated projects in aerospace, consumer, and medical industries.
What Sets me Apart
Beyond my technical expertise and proven track record of driving successful product launches, what sets me apart is my integrity, transparency, and ability to understand my clients and their evolving needs.
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Areas of Expertise:
Design Expertise:
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Machined Part Design
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Sheet Metal Part Design
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Thermoform Part Design
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Solidworks (Computer Aided Design Software)
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Custom Mechanisms / Actuation
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Power Transmission
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Additive Manufacturing (3D Printing)
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Injection Molding (Micromolding & Overmolding)
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Prototype, Build, & Test
Design Optimization Expertise:
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Feasibility Investigation
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Design for Manufacturability
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DFMEA (Design Failure Mode & Effects Analysis)
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Tolerance Stack Up Analysis
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Analysis (Mathmatica, Matlab, Excel)
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FEA (Finite Element Analysis)
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Quick-Turn, Low-Fidelity Prototyping to Refine Product Definition
Trouble Shooting Expertise:
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Root Cause Failure Analysis
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Reverse Engineering
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Architecture Expertise:
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Optomechanical Integration
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Electromechanical Integration
Product Specification Expertise:
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Technical Drawings
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ASME Y14.5 Standard
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Assembly Drawings & Instructions
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Verification Protocols
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Interface Control Documentation
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Design Transfer to Contract Manufacturers
